eProcureAI / Platform / Manufacturing case study

Case study

Case Study, Purchase Order Cycle From Eight Days

Karen M., a VP Finance at a Texas manufacturer, sums up the change in one sentence. This is the rollout sequence behind it and why the order the modules went live in mattered.

The customer's own words are quoted below. The rollout description reflects how these deployments typically run.

The situation

The number everybody quotes is not the interesting part

The headline is an eight day purchase order cycle becoming under four hours. What Karen M. actually emphasises is different.

We cut our average PO cycle from eight days to under four hours. Our AP team went from chasing approvals all day to doing actual strategic work.Karen M., VP Finance, manufacturing, Texas

The second sentence is the one worth reading twice. Cycle time is a metric. An accounts payable team getting its week back is an outcome, and it is the reason the metric mattered to her at all.

Where eight days actually went

Almost none of it was approvers thinking. In a manufacturing business, a purchase request typically bounces because a quote was not attached, then sits with somebody who is not the right approver for that amount, then waits in an inbox over a weekend. The decision itself takes a few minutes once somebody finally sees it.

That is why the fix is not pressure on approvers. It is guided forms that will not submit incomplete, routing rules that read the department and the amount, and chasing that happens on a schedule rather than in somebody's head.

Nothing was loosened

Worth stating plainly, because it is the first question a finance leader asks. The thresholds that required a manager and then finance before still require a manager and then finance. What changed is that the request arrives complete, reaches the right person immediately, and does not sit unnoticed.

The rollout sequence

Three weeks to live, then two more modules

Weeks one to three

Intake and approvals first

Thresholds agreed, routing rules configured, supplier list migrated. Approval delay is the most visible problem in a manufacturing business, so proving it first gets the plant teams on side.

LiveFirst module
1
Week three

One training session per site

Multi site manufacturers need this per location rather than centrally, and the sessions usually finish early because the form is six fields.

TrainingPer site
2
Weeks four to twelve

Adoption grows without a mandate

Requests move onto the platform because it is quicker than the phone call it replaces. Nobody was ordered to use it.

MandateNone issued
3
Months two to four

Purchasing and orders

Once approvals are clean, generating the order from the approved request removes the re-keying entirely.

AddedSecond module
4
Months three to six

AP automation

Added last, because matching only works properly once orders and receipts are both in the system.

AddedThird module
5
Why the order mattered

Three sequencing decisions worth copying

Approvals before purchasing

The temptation is to start with purchase orders because that is where finance feels the pain. Starting with approvals produces the visible win that gets the business on side.

  • Approval delay is what people feel daily
  • The win is visible to everybody, not just finance
  • Clean approvals are a prerequisite for clean orders
  • Adoption is easiest when the first change helps the requester
First moduleLive
ChosenIntake and approvals
WhyMost visible pain
BenefitsThe requester first
AdoptionEasier as a result
Start where it hurtsNot where finance sits

Purchasing second, not first

Generating an order from an approved request only removes work if the approval is already clean. Doing it the other way round means automating a messy input.

  • Order generated from the approved request
  • No second round of data entry
  • Version history on every amendment
  • Only useful once approvals are reliable
Second moduleLive
AddedPurchasing and orders
Depends onClean approvals
RemovesRe-keying
If done firstAutomates a mess
Sequence mattersMore than people expect

AP automation last

Three way matching needs orders and goods receipts to both exist. Introducing it before those are in place produces exceptions on almost everything and undermines confidence.

  • Matching requires order and receipt
  • Both come from the earlier modules
  • Introduced too early it looks broken
  • Introduced in sequence it clears most invoices
Third moduleLive
AddedAP automation
RequiresOrders and receipts
Too earlyExceptions on everything
In sequenceClears cleanly
Last for a reasonNot least important
What the customer reports

Their words, and what sits behind each

The left column is quoted from the customer. The right explains which part of the platform produced it.

What Karen M. saidWhat produced it
Average purchase order cycle cut from eight days to under four hoursGuided forms, routing rules and automatic chasing in Intake and Approvals
The AP team went from chasing approvals all dayStatus visible to anybody with access, so the chasing calls stopped
To doing actual strategic workCapacity released rather than headcount removed, which is the usual outcome

We publish the quote as given. Where a figure is not something the customer stated, it is not on this page.

What usually goes wrong

Six things worth avoiding in your own rollout

Thin catalog

The most common mistake

Loading fifty items instead of the ones people actually buy teaches everybody to go around the catalog.

FixLoad what is requested
Everything at once

Three modules on day one

Slows the rollout and makes it harder to tell which change produced which result.

FixOne at a time
Thresholds unchanged

Copying the old matrix exactly

Worth using the rollout as a moment to ask whether every existing threshold still earns its place.

FixReview them once
No named owner

Nobody owns the configuration

Rules and catalogs drift when there is no single person expected to maintain them.

FixName one owner
Mandating adoption

Ordering people to use it

Works less well than making it faster, and produces resentment that lingers.

FixCompete on speed
Skipping receiving

Going straight to invoice matching

Without goods receipts, matching produces exceptions on almost everything.

FixReceiving first
Who does what

The short version of a rollout like this

The pattern here is not unusual, which is why it is worth publishing rather than treating as a best case.

What the customer's team did

Made decisions in week one, attended one session per site, then used it.

The human partLive
FinanceAgreed thresholds
ProcurementConfirmed the supplier list
Site teamsAttended one session each
EveryoneRaised requests as normal
A few hours weeklyFor about three weeks

What eProcureAI did

Configuration, migration, testing and support throughout the first months.

The automatic partLive
Configure routingWith them
Migrate suppliersAnd de-duplicate
Test against real casesUntil finance signed off
Support the rolloutSame people throughout
Add modules laterWithout reimplementation
Done with themRather than handed over
0purchase order cycle before, as reported by the customer
0the same cycle after
0to go live on the first module
0added in sequence rather than at once
FAQ

Questions people actually ask

Bring your own cycle time to the call

We will look at where the eight days actually go in your process and what would move first.

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Related: More customers and Intake and Approvals